I then removed the front beam, so that i could use it as a template for drilling all the many holes i would have to drill.

After i removed it, i brought everything down into the basement shop and began measuring, and remeasuring, and then measuring again. First up was the center DS hole. I was careful to us several gradations of bit size to ensure a clean centered hole. I was able to maintain a tolerance of <1/16 in.

Attached Files
old beam.JPG (37 downloads)
Drilling DS Hole.JPG (43 downloads)