Just bought an old ('83) Hobie 18. The mast step casting was above the forward crossbar. I drilled out the pop rivets and the dolphin striker post pushed up through the crossbar. I need to use my 8:1 mainsheet system to pull down the cross-rod, so as to allow new rivets into the mast base casting. Is this upward stress normal; without a load (mast not stepped)? If not normal, what is the problem?
Cheers & thanks for any help.
Some tension is normal - however, to mount the mast step you probably want to back off the adjustment, then re-tighten it after the mast step is mounted.
Speaking of mast steps and H-18s - I forget which year this happened, but there is a new style of mast step for the 18 that uses four rivets to attach it to the crossbeam instead of the old two. Much better for avoiding the very problem you are probably fixing - the mast step comes lose from the crossbar. If you're going through the motions, and don't need the boat right away, I'd suggest ordering a new mast step and mounting that. If you do, you will also need a new striker rod. I did this to my old 18, the new step was more solid.
As for the tension needed, opinion probably varies. IMO, you want it tight but no so tight it is obviously deforming the crossbeam. And you expected a precise answer...
The attached pic is off the new style mount.