Spinnaker repair tape it the way to go and works great, however check your boat over, there may be a sharp edge somewhere. Spinnakers do get damaged over time but having an inch long tear on the first hoist is exceptional. In general plain tears are rare, for more often you'll get chains of small holes. For this reasons I suspect that something that shouldn't be there is causing the damage.

Wouter


Wouter Hijink
Formula 16 NED 243 (one-off; homebuild)
The Netherlands