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Aramid (Kevlar) Testing #119225
10/03/07 10:18 PM
10/03/07 10:18 PM
Joined: Dec 2003
Posts: 244
Central Coast NSW Australia
TonyJ Offline OP
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TonyJ  Offline OP
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Just Playing around with some Aramid, seeing how much I can lift with it.

With a view to making my rigging with it.

This photo shows lifting 217 kgs easily, with aprox 35 strands. Each strand is made of aprox 100 individual micro strands.

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120343-experiments001.jpg (110 downloads)

Teach them how to think. Not what to think. Aus Blade 002
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Re: Aramid (Kevlar) Testing [Re: TonyJ] #119226
10/03/07 10:24 PM
10/03/07 10:24 PM
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Central Coast NSW Australia
TonyJ Offline OP
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2 strands holding 20 kgs

The same 2 strands snapped with 25 kgs attached.

At 1 of the 2 knots though.

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Re: Aramid (Kevlar) Testing [Re: TonyJ] #119227
10/04/07 01:22 AM
10/04/07 01:22 AM
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Central Coast NSW Australia
TonyJ Offline OP
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5 Strands holding 90 kgs

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120347-90kg-5.jpg (72 downloads)

Teach them how to think. Not what to think. Aus Blade 002
Re: Aramid (Kevlar) Testing [Re: TonyJ] #119228
10/04/07 07:02 AM
10/04/07 07:02 AM
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phill Offline
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Tony,
That is excellent.
How about increasing the weight until the 5 strands break and confirm that it is over 100kg but less than 125kg.
Also it would be good to measure stretch, but I think double checking the breaking strain of the 5 would be great.

I would have some weights if you need them.
Interesting stuff.

Regards,
Phill


I know that the voices in my head aint real,
but they have some pretty good ideas.
There is no such thing as a quick fix and I've never had free lunch!

Re: Aramid (Kevlar) Testing [Re: phill] #119229
10/04/07 10:44 AM
10/04/07 10:44 AM
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Wouter Offline
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Also test for creep. This is most problematic in synthetic riggging.

Wouter


Wouter Hijink
Formula 16 NED 243 (one-off; homebuild)
The Netherlands
Re: Aramid (Kevlar) Testing [Re: Wouter] #119230
10/04/07 02:03 PM
10/04/07 02:03 PM
Joined: Dec 2003
Posts: 244
Central Coast NSW Australia
TonyJ Offline OP
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TonyJ  Offline OP
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All in good time,Iam still fairing the boat as well. (never ending)
These experiments are only using a thimble tied off with a knot.
Many hurdles to over come before it becomes rigging, but a nice change from the sanding.


Teach them how to think. Not what to think. Aus Blade 002
Re: Aramid (Kevlar) Testing [Re: TonyJ] #119231
10/05/07 12:10 AM
10/05/07 12:10 AM
Joined: Dec 2003
Posts: 244
Central Coast NSW Australia
TonyJ Offline OP
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One of the issues with Aramid is getting reliable specs for it. Because of it's use in the military.

The 5 strand test lifted 134 kgs easy.
The same 5 strands then lifted 158 kgs for 5 seconds and broke where it wrapped around 1 of the thimbles. Not at the knot

Not surprsing, since it's normal application is ment for straight lay ups.

In theory I should be able to calculate how many strands are needed for the forces generated. Know the lenght (including creep) Protect the fibres (possible heat shrink )
And work out how to terminate with out bending the fibres.

All good fun. TJ


Teach them how to think. Not what to think. Aus Blade 002
Re: Aramid (Kevlar) Testing [Re: TonyJ] #119232
10/07/07 04:11 AM
10/07/07 04:11 AM
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phill Offline
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Tony,
This is all good stuff. Can you explain your comment about wrapping around the thimble. If it was not wrapped around the thimble do you think it would have taken a higher load?
Could you measure this?
Regards,
Phill


I know that the voices in my head aint real,
but they have some pretty good ideas.
There is no such thing as a quick fix and I've never had free lunch!

Re: Aramid (Kevlar) Testing [Re: phill] #119233
10/07/07 02:58 PM
10/07/07 02:58 PM
Joined: Dec 2003
Posts: 244
Central Coast NSW Australia
TonyJ Offline OP
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TonyJ  Offline OP
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Central Coast NSW Australia
Phill

I have been told that the Aramid (Kevlar) that Iam playing with is 10 times stronger than equivilant stainless. For a 10% weight saving.

But only lengtht ways. That is in the direction of it's fibres.

What Iam calling a thimble, some might call an eyelet. The same you would see on the end of any rigging.
It's purpose for the test is to protect the fibres in the strands from abrasions from the shackles and ropes passing through them.

Once the fibres are being pulled from an angle they are not designed for, they loose a lot of their strenght.

So I have to determine accuratley haw many strands will support the rig. Once I know the diamiater, find a suitable sleeve to protect the strands. And find a way to terminate the ends with out changing the direction of the fibres.

A strand is aprox 1mm thick under load and is made up of hundreds of individual fibres.

TJ


Teach them how to think. Not what to think. Aus Blade 002
Re: Aramid (Kevlar) Testing [Re: TonyJ] #119234
10/07/07 04:48 PM
10/07/07 04:48 PM
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phill Offline
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Tony,
I see what you mean.
Just the act of the fibres bending around the curve in the thimble.
I wonder if the weakness is cause by them cutting into each other or individual fibres within a strand under load or just the fact they are bent.
I don't suppose it matters, unless the knowledge can change the result.
The other method of termination you mentioned to me seemed a bit suspect at the time but given the way your testing is going it's starting to look like an option worth testing.

Interesting stuff.

Regards,
Phill


I know that the voices in my head aint real,
but they have some pretty good ideas.
There is no such thing as a quick fix and I've never had free lunch!

Re: Aramid (Kevlar) Testing [Re: TonyJ] #119235
10/09/07 03:22 AM
10/09/07 03:22 AM
Joined: Jun 2001
Posts: 9,582
North-West Europe
Wouter Offline
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Wouter  Offline
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Quote

A strand is aprox 1mm thick under load and is made up of hundreds of individual fibres.


Plain high strength steel will pull 60 kg per 1 mm circular crossection before breaking. As such 5 "strands" of steel will pull 150 kg with a safety factor of 2.

Going on your test results then the aramid is not very impressive. It is certainly no where near 10 times stronger as steel.

Wouter


Wouter Hijink
Formula 16 NED 243 (one-off; homebuild)
The Netherlands
Re: Aramid (Kevlar) Testing [Re: Wouter] #119236
10/09/07 03:46 AM
10/09/07 03:46 AM
Joined: Dec 2003
Posts: 244
Central Coast NSW Australia
TonyJ Offline OP
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TonyJ  Offline OP
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Joined: Dec 2003
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Central Coast NSW Australia
Wouter.

Iam having a bit of fun, I quickly rig a test, break it and move onto something else. To date 1 hour maximum on the whole project.

When I finish my hulls I will spend more time and be more accurate. It may come to nothing, but it may just work.

Time will tell.


Teach them how to think. Not what to think. Aus Blade 002

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