| Re: Made a centerboard mold
[Re: bvining]
#139671 04/11/08 04:07 PM 04/11/08 04:07 PM |
Joined: Nov 2005 Posts: 1,203 uk TEAMVMG
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Posts: 1,203 uk | I assume that you are going to make 2 half moldings and join them on the center line. Are you going to 'bog' the void or do some sort of flange join?
Paul
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| | | Re: Made a centerboard mold
[Re: TEAMVMG]
#139672 04/12/08 03:40 PM 04/12/08 03:40 PM |
Joined: Aug 2007 Posts: 190 lesburn1
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Posts: 190 | I did not happen if you don't have pictures. <img src="http://www.catsailor.com/forums/images/graemlins/cool.gif" alt="" />
lesburn1.blogspot.com
A-Cat USA 49 18Sq 49
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| | | Re: Made a centerboard mold
[Re: lesburn1]
#139673 04/13/08 05:55 AM 04/13/08 05:55 AM |
Joined: Sep 2007 Posts: 757 japan erice
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Posts: 757 japan | guess you didn't happen then;o)
eric e 1982 nacra 5.2 - 2158 2009 weta tri - 294
| | | Re: Made a centerboard mold
[Re: Chris9]
#139678 04/14/08 07:26 AM 04/14/08 07:26 AM | Anonymous
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Unregistered | | | | Re: Made a centerboard mold
[Re: Jake]
#139679 04/14/08 07:26 AM 04/14/08 07:26 AM |
Joined: Jun 2001 Posts: 12,310 South Carolina Jake
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Posts: 12,310 South Carolina | oh yeah, and I cut up a couple of rubber corks and hot-glued them to the fence. This left big tapered dimples in the first half of the mold. Once fence and corks removed, the opposite mating side filled in those tapered holes leaving alignment nubs to perfectly align the two mold halves for joining in the mold.
Jake Kohl | | | Re: Made a centerboard mold
[Re: Jake]
#139680 04/14/08 07:49 AM 04/14/08 07:49 AM |
Joined: Aug 2007 Posts: 190 lesburn1
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Posts: 190 | I just take the parting fence off and then flip the Plug ( A-cat Plug in my case) and the half mold over and support them. I don't separate the plug from the mold untill the second half mold is made. Nice plug/mold Jake, is that a 1 meter RC boat?
Seriously, Bvining, do you have any photos?
lesburn1.blogspot.com
A-Cat USA 49 18Sq 49
member- Royal Society for Making Cool Stuff
| | | Re: Made a centerboard mold
[Re: lesburn1]
#139681 04/14/08 08:51 AM 04/14/08 08:51 AM |
Joined: Jun 2001 Posts: 12,310 South Carolina Jake
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Posts: 12,310 South Carolina | I just take the parting fence off and then flip the Plug ( A-cat Plug in my case) and the half mold over and support them. I don't separate the plug from the mold untill the second half mold is made. Nice plug/mold Jake, is that a 1 meter RC boat?
Seriously, Bvining, do you have any photos? Me either - i don't separate the plug from the mold until both halves are made. Yes, it's a 1 meter r/c boat (US 1 Meter)...sails like a dream! it has a 4lb lead bulb on a 14 inch carbon strut/foil...total weight just under 6lbs. The next several will be slightly lighter overall (same bulb).
Jake Kohl | | | Re: Made a centerboard mold
[Re: Bajan_Bum]
#139683 04/14/08 09:50 AM 04/14/08 09:50 AM |
Joined: Jun 2001 Posts: 12,310 South Carolina Jake
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Posts: 12,310 South Carolina | Real nice, Jake. Is that the result of the project in the previous pics? Thanks! yes. We're getting ready to start building our own fleet of them here this summer. That was the prototype that was designed in 3D using Solidworks. Balanced pretty well out of the box - only need to move the bulb back about 1/4".
Jake Kohl | | | Re: Made a centerboard mold
[Re: bvining]
#139685 04/14/08 07:46 PM 04/14/08 07:46 PM |
Joined: Jun 2004 Posts: 1,479 Thailand Buccaneer
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Posts: 1,479 Thailand | I made a mold of my daggerboards, I thought I would share how I made the mold.
I took two 1/2 pieces of ply wood and cut out the rough shape of the foil. I then smeared them with thickend epoxy and stuck the foil in between so the 1/2 inch edge of the ply was touching the board. Once they hardened I had a pretty good copy of the foil shape, in two half parts. I then cut 100 MDF pieces the same size as them ply wood and ran them all throught my router table with the original plywood template as the template for my router bit with a pattern making bit on it (ball bearing on the bottom.) I made a simple jig to make this go faster.
I then stacked all the mdf on end and glued them together on a larger piece of ply. Sand lightly, paint with gloss paint.
I'll post pics later. Look forward to seeing the pictures. Thanks <img src="http://www.catsailor.com/forums/images/graemlins/cool.gif" alt="" />
"House prices have risen by nearly 25 percent over the past two years. Although speculative activity has increased in some areas, at a national level these price increases largely reflect strong economic fundamentals." – Ben Bernanke – 2005
| | | Re: Made a centerboard mold
[Re: Buccaneer]
#139686 04/15/08 10:03 AM 04/15/08 10:03 AM |
Joined: Aug 2007 Posts: 190 lesburn1
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Posts: 190 | So, Jake if you don''t mind me asking what was your layup schedule? Did you use 3K carbon or glass, and did you use a core. I don't want to turn this into a RC thread, but the technology you used can be applied to Cat (or any boat) parts making.
lesburn1.blogspot.com
A-Cat USA 49 18Sq 49
member- Royal Society for Making Cool Stuff
| | | Re: Made a centerboard mold
[Re: lesburn1]
#139687 04/15/08 10:14 AM 04/15/08 10:14 AM |
Joined: Jun 2001 Posts: 12,310 South Carolina Jake
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Posts: 12,310 South Carolina | So, Jake if you don''t mind me asking what was your layup schedule? Did you use 3K carbon or glass, and did you use a core. I don't want to turn this into a RC thread, but the technology you used can be applied to Cat (or any boat) parts making. try the other thread "pond boat" - I promised to quit hijacking. When are we going to see some pictures Bill?
Jake Kohl | | | Re: Made a centerboard mold
[Re: lesburn1]
#139688 04/15/08 10:18 AM 04/15/08 10:18 AM |
Joined: Aug 2007 Posts: 190 lesburn1
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Posts: 190 | Back to the subject. This link is to an interesting PDF file on how to make centerboards. http://www.single-handedskiffs.com/images/centerboard_construction_final.pdfThe direction now in A-class seems to be moving to CBs with a cord length of about 150mm and a thickness of 10-14%, I don't know of the foam can be cut to those dimensions over the span of 1.25 meters, but it might be worth a try. I think I would Vacuum bag it (let the bag hang down outside the mold and use the thinest bleeder/breather I could find) then clamp the hole thin together.
lesburn1.blogspot.com
A-Cat USA 49 18Sq 49
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