Does the need for a custom sail due to weight on the F16 mean one HAS to have 2 different mains depending on 1up or 2up?
No
Most of us, and I'm personally included in that, have only one mainsail that we use in both singlehanding and doublehanding. I'm doing equally well in both modes when compared directly to the F18's in my club races.
It is, however, strongly adviced to have your mainsail cut (optimized) for your crewweight AND/OR dominant usage. This will get some extra performance out of YOU sailing the F16 compared to having the standard sail and YOU NOT being at the design weight for the standard sail. Of course if you are close the optimal weight for the standard sail then THAT sail is just perfect for you. You must also remember that you can often have the sail cut for your weight for either no extra charge or very little extra charge. Cost therefor is no reason to not do it.
For really active racers or sailors looking to spend some extra money on their boat the option of having two mainsails is an attractive one. This is not because it is needed but because it is the best upgrade for the amount of invested money. And we are ONLY talking about the mainsail here and when you are often doing singlehanding racing in addition to doublehanding. It is all about getting the last few % of performance out of the singlehanded setup. To understand this fully you need to know a few things.
-1- It is possible to tune down a competitive doublehanded mainsail for good singlehanded use. This works relatively well. A good doublehanded mainsail is always cut a little fuller and you can always make a sail flatter by pulling on the controls.
-2- It is NOT possible to tune up a competitive singlehander mainsail for good doublehanded use. A good singlehanded mainsail is cut relatively flat and it is not possible to make it fuller by pulling on the controls.
-3- Because of -1- and -2- the standard F16 mainsails are cut for optimized Doublehanded use at about 135kg-140kg and custom mainsails are as good as always cut for DOUBLEHANDED use at the specified (personal) doublehanded crew weight
-4- A doublehanded mainsail is positioned behind a jib and the cut of such a mainsail is a little different in the bottom halve. Is is flatter here then a typical singlehander mainsail. On F16's the mainsheet system and outhaul system allows a singlehanded sailor to largely correct this when using a doublehanded mainsail for singlehanded use, but it is never a perfect compensation.
-5- Tuning down a doublehanded mainsail for singlehanded use requires some additional skill then just hoisting a specialized singlehander sail. See point -4- you need to know this stuff and how much readjustment is needed for competitive racing.
These points above lead to a situation where nearly everybody who uses only one mainsail has it fully optimized for sloop rigged doublehanded racing at their combined crewweight. And that is okay, because being competitive when sailing singlehanded requires first and foremost a considerable amount of skill and experience so the cut of the sail will not hold you back much in the beginning. This is true for all singlehander designs out there. But when you move up the learning curve and become more competitive you'll find that using a doublehanded optimized mainsail will require more and more careful sheeting then a specialized singlehander mainsail. At the more competitive end of the spectrum this becomes more of a disadvantage, in addition it may be more tiring. You need to work harder to get the same performance. Here enters the attractiveness of a second mainsail, one that is fully optimized for singlehanded use (and that can only be used for that). For doublehanded racing the old main is used while this specialized singlehander mainsail used in solo racing will be easier to achieve maximum performance with, less tiring and in some cases even more smooth/more easy in its feel. In the really high end of the fleet these small differences can make the difference between being first, second or third. Further down the fleet these same difference often don't affect the final positions at all. Only rather skilled singlehanded sailors will be able to notice the differences, so for most of us the one mainsail, one cut for our personal doublehanded weight, is enough.
It would seem so, or is the jib (or lack thereof) enough to make up for the extra weight of the crew.
The jib is by far the biggest factor in making up for the extra crew weight. In addition to this; the mainsail needs to be fuller as well. But I refer to points -1- and -2-. The best approach is to have a fully optimized doublehanded suit of sails and tune the mainsail down for singlehanded usage. This works quite well and by far most of us F16's are applying this technique with succes.
Never forget that we are talking small gains here, nothing really major.
I hope this explains things.
Wouter