Simon,
As a one-off though, how on earth would I end up with custom sails that will do the job - bearing in mind the fine tuning that has gone into such sail designs for more established users, such as F18, F16s, etc. Is it feasible to expect a good set of sails on the first attempt?
I grant that it is a small risk, BUT I do really believe that if you decide to go with a very well respect sailmaker like Landenberger or Glenn Asbhy and that you take the effort to measure the fore-aft and side-to-side stiffness of your mast that you'll get a pretty good mainsail cut for your Spitfire.
All the development in the way of newer and lager squaretops can be taken from the F18's and F16's and put into your sail. Actually quite alot of F18 development was just copied into the F16 sails. The sailmaker just needs to have the skills and experience to do this copying right. And I believe both Landy and Ashby have that skill.
You must also accurately specify your crew weight and boatweight together with the stiffness data. They will adjust the draft of your sail to compensate for the weight difference between your Spitfire and say F16/F18.
Doing the stiffness measurements is not difficult at all.
You'll need to saw horses and a bucket that will take 20 liters of water. I think you'll need to support your mast at the bottom and hound fitting and then hang the bucket of the middle of the mast. Once when the mast is layed on its side and once when it is layed on its front.
This will give you too mid mast deflections that characterize your mast bending. With this data the bending of the free hanging top can be calculated (estimated) if the mast doesn't have taper.
You can do this measurement in 30 minutes.
Is it feasible to expect a good set of sails on the first attempt?
Yes, I think so. They may not be perfect first time around, but I do feel they will be good.
Additionally, you may measure luff round and other specs on your current One-design sails and give a report on how they behave/feel. With this the sailmaker can fine-tune your custom sails even more.
I think it is worth a shot.
Both sailmakers will set you back about 1500 Euro's on a new mainsail
Wouter