| Re: trailor sail box
[Re: pitchpoledave]
#74045 05/02/06 09:35 PM 05/02/06 09:35 PM | Anonymous
Unregistered
| Anonymous
Unregistered | You could try making this one and glass it over. Got this off of thebeachcats tech help.
Doug
Instructions for building a Plywood Catbox.
Note: If I can build this box, anyone can as I am a way better sailor than carpenter! This box needed to fit under a Prindle 18 on a trailer.
I started with two sheets of 1/2" 10' x 4' exterior grade plywood. I would have gotten 5/8" but it's not easy to find in 10' sheets as most of the yards sell 8' only. I had the yard cut one sheet down the middle to create two 10' x 24" halves. (so, the overall width of the box is 24")...
This becomes the top and bottom. I had the top one cut one more time across the middle to create two 5'x 24" pieces. I used these two for the lid. I wanted two because it cuts down the lifting weight and makes it easier to open just one side at a time.
I had the yard cut the second sheet into two 10' x 13" pieces (this leaves a leftover of one piece of 10' x 22" to be set aside for the moment). The two pieces are used for the sides of the box. I used 13" because there is approx. 16" of space available under the dolphin striker. Once completed, the height of the box becomes 14". The leftover piece I cut myself to create the doors, one on each end of the box.
I also bought 4 pieces of 2" x 2" x 8' wood. Turns out you only need about 2-1/2 pieces. This wood is used for the side supports.
I cut the supports into pieces 12" tall and mounted them on the bottom edges, 1/2" recessed, pointing upward using screws. Each end of the box has three pieces to provide full support, side, top, side (think of a 3 sided box) screwed into each other, sort of like this |~|
Additionally, I put one more "H" in the middle where the lids meet. For extra strength, I put two other regular supports on each side, spaced a few inches apart, to hold up the side panels.
Got some hinges from Do It Center for the doors/lids and some U-bolts to attach the box to the trailer. I put Astroturf on the bottom of the box after priming and painting so that the rudders,etc. would slide in easier.
Had my 7 year old daughter paint something on one of the doors but it already faded in the rain!
That's more or less the plans. I spent about a week working on it, probably 12-14 hours or more. Lots of that was thinking time 'cause I had no idea how to do certain things. I spent 40 minutes one day figuring out how to do one hinge! Dumb. Anyway, everything fits in and that's all I wanted in the first place! It's just not all that pretty!
Total cost of the parts was around $100 (Socal area stores) | | | Re: trailor sail box
[Re: ]
#74047 05/02/06 10:46 PM 05/02/06 10:46 PM |
Joined: Jun 2001 Posts: 1,449 phill
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veteran
Joined: Jun 2001
Posts: 1,449 | Doug, I pretty much did the same thing. Using 1/2 ply made it 9ft x 3ft. Single lid that runs on 4 x 2 inch rubber wheels. Lift the back edge of the lid 2 inches and just give it a push and it opens right up. Also give it a push and it closes and seals all round so no matter what the weather or driving conditions everything inside stays dry. Layer of 135gm glass with epoxy on the outside with a coat of polyurethene. So easy to open and close while the bot is still on the trailer.
Did what I wanted.
Regards, Phill
I know that the voices in my head aint real, but they have some pretty good ideas. There is no such thing as a quick fix and I've never had free lunch!
| | | Re: trailor sail box
[Re: Kris Hathaway]
#74050 05/03/06 11:20 AM 05/03/06 11:20 AM |
Joined: Sep 2005 Posts: 1,187 38.912, -95.37 _flatlander_
old hand
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old hand
Joined: Sep 2005
Posts: 1,187 38.912, -95.37 | Both boxes I've had were/are accessible from the rear of the trailer. First one was all fiberglass and had door/hinge issues. Would be OK if the door would open 180 degrees without stressing the fiberglass. Second one is a slide out wooden box with a metal framework (homebuild).
I need the easy access to the box while the boat is loaded on the trailer, from the end, because I either forgot to put something in it, or want to get something out to fiddle with.
John H16, H14
| | | Re: trailor sail box
[Re: Tornado_ALIVE]
#74051 05/03/06 04:16 PM 05/03/06 04:16 PM |
Joined: Mar 2005 Posts: 160 claus
member
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member
Joined: Mar 2005
Posts: 160 | Here is my trailer box.........
Could you tell us how it was done? | | | Re: trailor sail box
[Re: ]
#74053 05/03/06 04:52 PM 05/03/06 04:52 PM |
Joined: Feb 2006 Posts: 3,348 fin.
Carpal Tunnel
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Carpal Tunnel
Joined: Feb 2006
Posts: 3,348 | Got this off of thebeachcats tech help.
Doug; I couldn't find anything at beachcats, just a tube? | | | Re: trailor sail box
[Re: fin.]
#74054 05/03/06 05:10 PM 05/03/06 05:10 PM | Anonymous
Unregistered
| Anonymous
Unregistered | | | | Re: trailor sail box
[Re: WindyHillF20]
#74056 05/03/06 09:03 PM 05/03/06 09:03 PM |
Joined: Nov 2005 Posts: 5,582 “an island in the Pacifi... hobie1616
Carpal Tunnel
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Carpal Tunnel
Joined: Nov 2005
Posts: 5,582 “an island in the Pacifi... | Also have the Hobie box with bungees on the end cap and a cap at the front that leaks. The Hobie box is crap but lightweight. Replace the bungees with hasps so you can lock it. If you put weather stripping on the cap and hatch it won't leak. Mine doesn't. US Sail Level 2 Instructor US Sail Level 3 Coach | | | Re: trailor sail box
[Re: MauganN20]
#74062 05/04/06 08:41 AM 05/04/06 08:41 AM |
Joined: Oct 2002 Posts: 606 Maryland Kris Hathaway
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Posts: 606 Maryland | T-cats are always flying a hull, in and out of the water!
Kris Hathaway | | |
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