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Kiwi F12 Build Pics #130505
02/02/08 10:52 PM
02/02/08 10:52 PM
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Hi all,
sorry for being quiet for a while, as stuff crawls to a stop around Xmas, but things are picking up now.
The attached pic's are from Billy & Grahame's project in the North of NZ and they are building 4 boats, 2 for each of their kids. Pictures should be pretty self explanatory and are in sequence. The first boat should hit the water in about 6 weeks....we hope ?
For those not familiar with the project, we elected to make foam/e-glass panels that will then be tabbed together in the jig rather than make it from plywood.

Cheers
RG
[Linked Image]

Attached Files
132040-B-01_001.JPG (1183 downloads)
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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130506
02/02/08 10:55 PM
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another shot of the jig
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130507
02/02/08 10:57 PM
02/02/08 10:57 PM
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Cutting the foam cores using templates
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130508
02/02/08 10:59 PM
02/02/08 10:59 PM
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Cores joined together

[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130509
02/02/08 11:03 PM
02/02/08 11:03 PM
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Peel Ply and 1 layer of e-glass on melamine board (waxed)
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130510
02/02/08 11:07 PM
02/02/08 11:07 PM
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wet out of first ply
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130511
02/02/08 11:09 PM
02/02/08 11:09 PM
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Another ply added and resin applied
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130512
02/02/08 11:11 PM
02/02/08 11:11 PM
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Roll up the 2nd ply
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130513
02/02/08 11:13 PM
02/02/08 11:13 PM
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Place the cores on the 1st ply
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130514
02/02/08 11:16 PM
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roll out the 2nd ply
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130515
02/02/08 11:18 PM
02/02/08 11:18 PM
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Add another layer of peel ply
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130516
02/02/08 11:21 PM
02/02/08 11:21 PM
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Breather layer added, plastic sheet over the top, vacuum lines inserted (one either end), all edges sealed.
[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130517
02/02/08 11:24 PM
02/02/08 11:24 PM
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Vacuum turned on and and then you wait till its cured.

Will post more as the job progresses.

Cheers
RG
[Linked Image]

Attached Files
132053-B-01_015.JPG (852 downloads)
Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130518
02/02/08 11:55 PM
02/02/08 11:55 PM
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japan
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facinating!


eric e
1982 nacra 5.2 - 2158
2009 weta tri - 294
Re: Kiwi F12 Build Pics [Re: erice] #130519
02/03/08 06:25 AM
02/03/08 06:25 AM
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Thailand
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WOW, excellent pictures RG...<img src="http://www.catsailor.com/forums/images/graemlins/cool.gif" alt="" /> Kudos and big thanks for the posting...


"House prices have risen by nearly 25 percent over the past two years. Although speculative activity has increased in some areas, at a national level these price increases largely reflect strong economic fundamentals." Ben Bernanke 2005
Re: Kiwi F12 Build Pics [Re: Buccaneer] #130520
02/04/08 12:23 PM
02/04/08 12:23 PM
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Ft. Pierce, Fl. USA
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Hope you have a really flat floor with no humps or bumps...

Regards,
Bob

Re: Kiwi F12 Build Pics [Re: Seeker] #130521
02/05/08 11:02 PM
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Another Update:

Roughly speaking, it has taken 1 day to cut the foam templates, cut the foam cores and join them and get 4 panels laid up (3 people). It took another 2 nights of 2-3 hours for 2 people to lay up another 4 panels per night. To separate and trim the panels took 2 people 1 day and get them ready to be tabbed in the jig. In total it took 4.6 sheets of foam to do all twelve hull panels for 2 hulls.

First pic is adding the cleats to the frames, these are hard wood so we can staple the hull panels in place. Do not staple into the MDF frames as after 2-3 boats the frames will start to fall apart.
[Linked Image]

Cheers
RG

Attached Files
132437-DSCF0540.JPG (807 downloads)
Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130522
02/05/08 11:05 PM
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Dry Fitting the panels....note the slits in the bottom panel....more on this later
[Linked Image]

Attached Files
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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130523
02/05/08 11:07 PM
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Dry Fitting the bow

[Linked Image]

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Re: Kiwi F12 Build Pics [Re: RetiredGeek] #130524
02/05/08 11:10 PM
02/05/08 11:10 PM
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Be sure to tape the frames before you create a bog cove for the panel tapes, makes sure it comes out of the jig.

[Linked Image]

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