In section 4 of how 3dl sails are made it said that the mylar film is joined at seams do these just disappear? or can they still be seen while sail is flying.


4. After a base layer of Mylar film (made from Mylar sections joined together with modest shaping to lie reasonably smoothly over the 3D surface of the mold) is draped over the mold and tensioned, a 6-axis fiber head suspended from a computer controlled overhead gantry then applies structural yarn onto the surface of the base film, precisely following the 3D curve of the mold surface. The fiber head "draws" a pattern in yarn that matches anticipated loads in the sail. All structural yarns are applied under uniform tension and adhere to the surface of the film to ensure they remain in place prior to being locked by the lamination.