Ok, If you must design a new boat. Why would you start by developing a mast base that has poor repeatability in the home build arena. Glue seems like a bad idea. If the boat remains a take apart as discussed then why not sleeve your pod(mast base). Slide on the front cross bar and then pin it.(does that make sense?) No bending required. Just coping and a weld. You could actually have mast rake adjustment if desired. It could also be all aluminum if in a fresh water application.