Originally Posted by ksurfer2
If, as you argue, paint is such a superior product to use to finish boats, why are the major players in the class (Hobie, AHPC, Nacra), not turning out painted boats instead of gelcoated boats? I am not trying to be argumentative here, there must be a reason and I am really interested to know what it is.


Gel coat is the simple way to be compatible with polyester resin and get a good finish straight from the mold. Boat builders have used it since they started making fiberglass boats. Gel coat is not compatible with epoxy and most items made with epoxy elect to use a post applied paint system.

For boats with unfinished deck seems like the H16, a lot of dinghies etc gel coat works great. The finish on the gel coat if done properly will match the finish on the mold. Minimal to no finish work and the costs are kept low. The new modern cat hulls almost all have a lot of post finish seam work done to the hulls. This is very labor intensive and can be a good application for using paint in place of gel coat. The cost adder in production here is the finish work on the hull to remove the seam, the use of gel coat or paint makes no real difference to the cost of the end boat. If the class wants to consider their rules to be a cap to costs, then the styling is the issue not the material.

A paint shop will tell you it is better to use paint and a traditional fiberglass shop will prefer to work with gel coat. Each have their issues as far as technique and finish. The big problem a lot of shops are facing is regulation. It is illegal to spray styrenated resins (gel coat) in many places around the world. Brush application of gel coat is not an acceptable alternative to any production shop. We can all move our shops to Asia, and most have already but eventually things will catch up there as well.

The new better paints weather a lot better than gel coats. This might be a nice suggestion as far as longevity of used boats. If someone is seriously considering that paint is going to provide some huge performance gain then they need to look at another hobby.